Automated Sugar Cone Line Helps Company Increase Capacity

In April 2025, our company successfully completed an sugar cone production line project for a Pakistani client.

The client's current challenges:

With business expansion, they faced issues such as insufficient production efficiency, rising labor costs, and difficulty maintaining product consistency.

To address these challenges, the client decided to introduce an automated sugar cone production line and ultimately selected our sugar cone production machinery solution.

Needs and Challenges

The client's existing semi-automated production line relied heavily on manual labor, resulting in low efficiency, inconsistent cone quality, and a high defect rate.

In addition, manual intervention increased hygiene risks, making it difficult to meet increasingly stringent food safety standards. The client required the new equipment to meet the following core requirements:

High Production Capacity: Single-line capacity needed to be increased to more than double that of the existing equipment to support market growth;

1. Stability: Reduce defect rates and ensure consistent cone shape and thickness;
2. Hygienic Design: Meet international food safety certification requirements and reduce cleaning downtime;
3. Flexibility: Adapt to the production of multiple sugar cone sizes with efficient changeovers.

Solution: Automated sugar Cone Production Line

We provided a customized, fully automated sugar cone production line, encompassing forming, baking, cooling, and packaging modules, requiring no manual intervention. The equipment's core advantages are as follows:

• Efficient and stable forming technology: Utilizing a patented double-sided heating and forming system, precise temperature and pressure regulation ensures uniform sugar cone formation, eliminating any areas of excessive thickness or thinness.
• Modular and hygienic design: A unique quick-release mechanism reduces cleaning time by 50%, enabling customers to quickly perform deep cleaning daily and eliminate the risk of microbial growth.
• Localized technical support: We provide a full-cycle service from installation and commissioning to operator training. Our engineering team was stationed at the customer's facility for two weeks to ensure stable equipment operation and assist in optimizing production cycle times.

Results and Feedback

Since the production line went into operation, the customer's production capacity has increased by 120%, labor costs have been reduced by 70%, and the product qualification rate has remained stable at over 99%. The quality control manager commented, "The equipment's operating data fully complies with the agreed requirements, especially the molding consistency, which far exceeded expectations and helped us pass audits from multiple international clients."

Conclusion

This case demonstrates the competitiveness of our cone production machinery in terms of efficiency, precision, and hygiene standards. We continuously focus on the needs of the food industry and provide customers with reliable automation solutions through technological innovation and service optimization.

For more information about our equipment or to schedule a trial run, please contact our technical team.