A well-known Algerian food manufacturer specializes in snack food production, with its egg cone products holding a significant share of the domestic and international markets.
With growing market demand, the client urgently needed to upgrade its production line to increase capacity, maintain quality, and reduce labor costs. After extensive research, the client ultimately selected our fully automatic wafer cone production line, with equipment delivery and commissioning in June 2025.
Needs and Challenges
The client's existing semi-automated production line relied heavily on manual operations, resulting in low efficiency and difficulty ensuring product consistency. Furthermore, rising labor costs were further squeezing profit margins. The client's core requirements included:
Fully automated production: Reduced manual intervention and lower operating costs;
High stability: Ensured continuous production and reduced downtime for maintenance;
Flexible adaptability: Compatible with a variety of egg cone sizes to adapt to market changes;
Hygiene and safety: Meets food-grade production standards and is easy to clean and maintain.
Our fully automatic wafer cone production line features a modular design, integrating processes such as raw material handling, forming, baking, demolding, cooling, and packaging, ensuring a seamless transition from raw materials to finished product. The following are the core advantages of this production line:
Fully automated control, from batter injection to finished product packaging, requires no manual intervention, and single-line production capacity can be adjusted according to customer needs.
Highly automated, the intelligent temperature control system ensures uniform baking, eliminating quality fluctuations caused by manual operation.
Key components are made of wear-resistant materials, enabling long-term continuous production, stable and reliable operation, and reducing maintenance costs.
Quick mold changes enable the production of cones of various shapes and sizes, flexibly adapting to multiple specifications. One-click recipe switching reduces production changeover time.
To ensure a smooth production start-up, we provide the following services:
Customized solutions: Optimize production line configuration based on the customer's factory layout and product requirements.
On-site installation and commissioning: Our technical team provides on-site guidance to ensure rapid commissioning.
Operation training: Systematic training on equipment maintenance, process adjustments, and other topics.
Long-term technical support: Remote monitoring and regular inspections ensure continued efficient operation.
Implementation Results
Since the equipment went into production, the customer's production efficiency has increased by 150%, and the product qualification rate has remained stable at over 99.8%. The production line's high stability helped the customer successfully secure multiple large orders and expand into new markets.
Conclusion
This case study demonstrates the efficiency, reliability, and flexibility of our fully automatic wafer cone production line. We are committed to providing customers with professional equipment and full-lifecycle services, helping food companies achieve intelligent upgrades.
For more information about our equipment or customized solutions, please contact our technical team.
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