Wafer Cone Production Line Exported to Indonesia

We recently partnered with an Indonesian food manufacturer to provide them with a complete automated wafer cone production line. The company specializes in producing ice cream cones and snack baked goods for the local and Southeast Asian markets.

With market demand continuing to grow, the customer urgently needed to increase production capacity and efficiency while ensuring consistent product quality. After extensive research and comparison, they ultimately selected our wafer cone production equipment.

The customer's core requirements:

1. Increase production capacity to meet growing market orders;
2. Optimize production processes and reduce labor costs;
3. Ensure consistent thickness, shape, and color of the wafer cones;
4. The equipment needed to withstand high temperature and humidity environments and maintain long-term stable operation;
5. The supplier needed to provide rapid response capabilities and localized technical support.

Solution

We customized a fully automated wafer cone production line for the customer, covering batter conveying, baking, forming, cooling, counting, and packaging. The entire line features a modular design, allowing flexible adjustment of process parameters based on actual production needs.

Equipment Advantages:

• Stable baking system: The oven utilizes uniform heat transfer technology to ensure uniform heating of the wafer cones, preventing burnt or underbaked areas. The baking curve can be adjusted to suit different recipes, ensuring product color and crispness meet standards.
• Efficient Molding and Demolding: The molding station utilizes food-grade, high-temperature-resistant materials, and the mold design is based on fluid dynamics simulation, ensuring a full, smooth-edged egg cone. The automatic demolding system significantly reduces breakage and improves yield.
• Energy-Efficient Design: The equipment supports continuous production, eliminating the need for frequent downtime for cleaning or adjustments. Furthermore, the heat recovery system effectively reduces energy consumption, helping customers reduce operating costs.
• Hygiene and Durability: Food contact parts are constructed of stainless steel, meeting food safety standards. Key electrical components are moisture-resistant and corrosion-resistant for the Southeast Asian climate, extending the equipment's service life.

Service Support

In addition to equipment supply, we offer the following services:

1. Site survey and process design;
2. Equipment installation and commissioning;
3. Operation and maintenance training;
4. Regular follow-up visits and preventive maintenance recommendations;
5. Local spare parts inventory ensures rapid response.

We are committed to providing reliable and efficient egg cone production solutions to our global customers. This collaboration with our Indonesian customer further demonstrates the strengths of our equipment in terms of stability, automation, and adaptability.

If you have similar needs, please contact our engineering team for more case details or customized solutions.