One-Stop Solution Delivery for Mexican Taco Production

Our fully automated cone production line solution for a fast-growing Mexican-style Taco chain has been successfully delivered and is now operational.

Client Challenge: Bottlenecks in Handmade Production

The client, known for its unique savory Mexican crepes (made with corn tortillas instead of traditional sweet batter), wanted to create a signature edible container—a sturdy, crispy, and uniquely shaped cone—to hold their signature filling.

Before engaging us, the client faced significant challenges:

• Limited Production Capacity: Relying entirely on handmade production, production volumes were extremely low, failing to meet store expansion plans.
• Inconsistent Quality: Handmade cones lacked uniformity in size, thickness, and crispiness, impacting the aesthetics and taste of the final product.
• High Costs: High labor costs and raw material waste significantly eroded profits.
• Confidential Recipe: The recipe for their special corn batter needed to be kept strictly confidential, and manual production presented risks.

The client needed more than just a machine; it needed a complete solution that understood their specific needs and could translate their unique recipe into stable, efficient industrial production.

Our Solution

After thoroughly understanding the client's needs, our engineering team designed and delivered a complete production line, available for full payment. The core of this solution lies in integration and customization:

• Customized mold development: We specifically designed and manufactured high-precision molds based on the client's unique tapered dimensions and surface texture, ensuring the perfect consistency of each cone shape.
• Fully automated production line integration: The production line integrates the entire process, including automatic loading, batter conveying, precision baking, automatic rolling and forming, rapid cooling, and robotic stacking and packaging. From raw materials to finished product packaging, no human intervention is required, achieving true automation.
• Recipe compatibility and precise control: Our equipment, through temperature control and baking time settings, ensures that the finished cones are golden in color and crispy, perfectly replicating the handmade flavor with extremely consistent quality.
• Efficient production output: This solution increased the client's daily cone production from a meager manual quantity to industrial-grade production of thousands of cones per hour, ensuring a solid supply for their stores nationwide.

Project Results

Since the production line officially went into operation, the client has achieved significant benefits:

• Productivity Leap: Production capacity has more than doubled, easily meeting the needs of existing and future stores.
• Consistent Quality: Achieving a 99.8% yield rate, every cone is as standard as a replica, significantly enhancing the brand image.
• Cost Optimization: Labor costs have been significantly reduced, raw material utilization has been improved, and overall production costs have been effectively controlled.
• Protection of Trade Secrets: The automated production process minimizes the scope of knowledge of core recipes, enhancing business security.

The client's project manager commented, "Their team not only provided top-notch equipment, but also provided comprehensive support from technical consultation to installation and commissioning. This production line is more than just an investment; it is the cornerstone of our brand's future development."

We specialize in providing customized solutions, from single machines to complete factory planning. If you are facing production bottlenecks or seeking product innovation, contact our expert team today and let us tailor your success story.