The ice cream wafer cone production line is a highly automated equipment designed for mass production of cones of various shapes and sizes, including regular cones, waffle cones, and egg rolls. Here is a detailed introduction to the production line:
Composition of the Ice Cream Wafer Cone Production Line
- Batter mixer: used to mix flour, sugar, water, oil and other raw materials into a uniform batter.
- Batter forming machine: equipped with a baking mold, used to heat the batter into shape.
- Conveyor belt: used to transport the baked cones to the cooling and packaging area.
- Metal detector: used to detect whether there are metal impurities in the cone.
- Cone arranging machine: arranges the cones neatly for subsequent packaging.
- Air compressor: provides power support for the production line.
Wafer Cone Production Line Production Process
- Batter preparation: Mix wheat flour, corn flour, sugar, water, spices and other raw materials to make a uniform batter.
- Molding and baking: The batter is quantitatively injected into the baking mold through the injection head, and the baking mold bakes the batter into cones at high temperature (about 180°C). Cooling and forming: The baked egg cones are cooled in the cooling device and then rolled into a cone shape by the egg cone rolling machine.
- Packaging and storage: The cooled egg cones are packaged and stored in a sealed environment.
Technical Parameters
- Capacity: Depending on the model, the capacity can reach 5000-9000 egg cones per hour.
- Heating method: Natural gas or liquefied gas is usually used for heating to reduce energy consumption.
- Number of baking molds: Some production lines are equipped with 33 sets of baking molds, each of which can produce 5 egg cones.
- Material: The part in contact with food is made of 304 stainless steel, and the baking mold is made of alloy cast iron
Advantages
- High degree of automation: From batter injection to egg cone forming, cooling, arrangement and other steps are all automated, reducing manual intervention.
- High production efficiency: A single device can produce 6250-9000 egg cones per hour, suitable for large-scale production.
- Customization: The shape, size, pattern and thickness of the egg cone can be customized according to customer needs.
- Energy saving and environmental protection: adopt efficient heating method to reduce energy consumption and heat loss
Application and Market Potential
Ice cream cone production line is widely used in ice cream processing plants, food factories and catering industry. With the continuous growth of ice cream market, the demand for cones is also increasing, especially in urban and rural markets, which has broad application prospects
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